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Meltblown

Melt blown non-woven fabric, known as the "heart" of medical Surgical mask and N95 mask in the industry, is the filter layer in the middle of the mask. It has good filtration, shielding, heat insulation and oil absorption, and is an important raw material for mask production.
Our company focused on the textile and chemical fiber industry earlier. The process and automation came from the Synthetic fiber research institute in Shanghai. We have rich experience in mechanical design, electrical instrumentation, HVAC and other disciplines. Our company possesses the core technology of textile and chemical fiber equipment, and is familiar with the production process. From filament and staple fibers to various types of non-woven fabric production, from old system transformation to new production line design, we can provide mature and high-quality complete sets of production equipment. The company can provide users with a one-stop turnkey project general contracting service of "scheme design manufacturing installation commissioning service", and can also customize the manufacturing of textile equipment according to the different needs of customers' products.
In the face of epidemic demand and the shortage of domestic melt blown production lines, the company gives full play to its advantages in textile equipment manufacturing technology, strives to shorten the equipment manufacturing cycle, meet advanced and reliable technical requirements, and ensure the progressiveness and excellent product quality of the melt blown non-woven fabric production line designed and manufactured by our company.

Introduction to the technology of melt blown non-woven fabric production line:

<1> Principle of Melt Spray Process
Melt blown nonwovens are nonwovens made by using high-speed hot air to draw the thin flow of polymer melt extruded by die head spinning, thus forming Microfiber and agglomerating on the condensate screen or roller, and relying on self adhesion.

<2> Main purpose
Melt blown non-woven fabric has the advantages of good uniformity, high filtration efficiency, and strong barrier ability, mainly used in medical materials, filtration materials, clothing materials, and battery separator materials.

<3> Process flow of melt blown non-woven fabric production line

<4> Technical parameters of melt blown non-woven fabric production line

Technical parameters of melt blown non-woven fabric production line

※The following data is for reference only. The specific content shall be subject to the purchase contract
Model No	OD-. SM S1600	OD-. SM S2400	OD-. SM S3200
Finished product width	1600mm	2400mm	3200mm
DPF	2~8 μm	2~8 μm	2~8 μm
Maximum Capacity	1.5 tons/24 hours	3.5 tons/24 hours	3.5 tons/24 hours
Product weight	20~. 100g/m2	20~. 100g/m2	20~. 100g/m2
Production speed	100m/min	100m/min	100m/min

<5> Equipment composition of melt blown non-woven fabric production line

Equipment composition of melt blown non-woven fabric production line
※ The following data is for reference only? The specific content shall be subject to the purchase contract
Serial Number	Device Name	number
1	Suction and feeding system	1 set
2	Screw extruder	1 set
3	melt filter	1 set
4	Static Mixer	1 set
5	Metering pump and transmission system	1 set
6	Centralized electrical cabinet control system	1 set
7	Spinning box and die head	1 set
8	spinneret plate	1 set
9	air heater	1 set
10	blowing machine	1 set
11	Suction fan	1 set
12	Mobile networking machine	1 set
13	Electrostatic electret system	1 set
14	winder	1 set
15	Vacuum heating furnace	1 set
16	Ultrasonic cleaning furnace	1 set
17	piping	1 set
18	Filter resistance and efficiency tester	1 set
19	Steel Platform	1 set
20	Electrical installation materials	1 set